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When most people think of the metal-making process, they picture a stream of molten metal pouring into a mold -- it makes a nice visual for films and commercials. But when you consider making parts with powder metal, it may be a little harder to picture the process -- or why one would bother with powder metal in the first place.
When order volume exceeds a few dozen, process economics dictate a near-net shape manufacturing process with little after-work necessary. Many engineers and buyers gravitate to die casting, but there are good reasons for considering powder metal -- especially as new uses, materials, and design possibilities are unlocked thanks to evolving technology and understanding of powder metallurgy (PM).